Custom Carbon Pill Button Rubber Keypad
Our custom-made Carbon Pill silicone keypads represent a top-tier option in the realm of conductive silicone keypads, renowned for their outstanding durability and efficiency. These keypads utilize graphite-infused rubber to enable efficient electrical conduction upon activation, setting them apart from conventional conductive ink keypads.
Key Features and Benefits
Exceptional Durability: Carbon Pill keypads are engineered to last significantly longer than traditional conductive ink keypads. They resist wear and tear, maintaining consistent electrical resistance over time, which ensures reliable performance throughout their lifespan.
Efficient Electrical Conduction: Made from graphite-infused rubber, these keypads facilitate smooth and efficient electrical conduction, which enhances their overall functionality and responsiveness.
Cost-Effective Solution: Carbon pills offer a budget-friendly alternative to more expensive conductive methods such as metal domes and gold pills, making them an attractive choice for various applications.
Minimal Resistance: The unique formulation of conductive carbon pills involves blending carbon into macromolecular elastomers like silicone, resulting in reduced volume resistivity. The properties and quantity of carbon particles directly influence resistance characteristics, with smaller particles yielding lower resistance.
Production Process
Carbon Pill Integration: Unlike traditional keypads where conductive ink is applied post-molding, the manufacturing process for Carbon Pill silicone keypads involves embedding the carbon pill directly into the silicone compound prior to molding.
Strategic Placement: Specialized tools are used to place carbon pills precisely in the mold cavity before the vulcanization process begins. This careful placement ensures a seamless bond with the silicone material.
Controlled Curing: Successful integration of carbon pills depends on precise curing times and careful control of mold temperature. Optimal temperatures prevent the carbon pills from shifting or fusing improperly with the silicone material, ensuring high-quality keypads.
Advantages Over Conventional Keypads
Longevity: Carbon pill switches outlast conductive ink keypads by a significant margin. They maintain their performance and resistance consistency, whereas conductive ink keypads can develop higher electrical resistance with prolonged use.
Cost Efficiency: Compared to more expensive conductive methods, such as metal domes or gold pills, carbon pills offer a cost-effective solution without compromising on quality or performance.
Quality Assurance
Our Carbon Pill silicone keypads are manufactured under stringent quality control standards. Each keypad undergoes rigorous testing to ensure it meets the highest standards of durability, functionality, and electrical performance.
