Overview:
Compression Molding Rubber Keyboards Molds are specialized molds used for creating rubber keypads through an efficient compression molding process. These molds are manufactured using advanced CNC machining techniques, ensuring high precision and quality. Typically made from durable materials such as steel or aluminum, our molds are designed to withstand rigorous production demands. With our state-of-the-art equipment and expertise in molding technology, we are capable of delivering high-quality, customized molds that meet the specific requirements of our clients.
Details:
| Specification | Details |
| Shape | Customized shape |
| Hardness | Shore 30-90 or as ordered |
| Minimum Order | Small orders can be accepted |
| Lead Time | 3-6 weeks after mold design confirmation |
| Drawing Format | .stp / .step / .igs / .stl / .dwg / .pdf |
| Performance | High/low temperature resistance, wear resistance, high tensile strength, all available |
| Mold Material | No. 50 Steel, No. 45 Steel, P20, 8407, H13, 718H, etc. |
| Mold Life | 100,000 – 500,000 shots |
| Mold Testing | All molds are tested before shipment; videos of mold trial runs are available |
| Inspection | 100% inspection by QC and QA before shipping |
| Origin | Xiamen, China |
Production Process:
- Design and Prototyping: Initial design using CAD software, followed by prototype creation to ensure accuracy and functionality.
- Mold Fabrication: High-precision CNC machining is used to create the mold components from selected materials, typically steel or aluminum.
- Mold Assembly: The fabricated parts are assembled to form the complete mold, ensuring proper alignment and fit.
- Material Preparation: Raw rubber material, such as silicone, is prepared and measured for the molding process.
- Compression Molding: The prepared material is placed in the mold and subjected to heat and pressure, allowing it to take the desired shape.
- Cooling and Demolding: After molding, the part is allowed to cool before being removed from the mold.
- Finishing: Any necessary surface treatments or inspections are performed to ensure the final product meets quality standards.
- Quality Control: The finished molds undergo thorough inspection to guarantee they meet specifications before delivery.
Surface Treatment Options:
- Polishing: This process enhances the mold surface finish, reducing roughness and improving overall aesthetics. Polishing is essential for achieving a smooth, reflective surface that minimizes imperfections and facilitates easier demolding.
- Matte Finish: A matte surface treatment reduces glare and provides a non-reflective finish. This is often preferred for applications where visibility is critical, as it enhances grip and tactile feedback on the rubber keypads.
- VDI (Verein Deutscher Ingenieure): This standard specifies various surface finishes based on a numerical scale, allowing for precise control over the mold’s texture. VDI finishes can range from fine to coarse, enabling customization according to specific functional and aesthetic requirements.
- SPI (Society of the Plastics Industry): The SPI finish standard categorizes mold surfaces into different grades, ensuring consistency and quality. This treatment can be tailored to meet specific performance needs, such as improved release properties and reduced wear during the molding process.
- Ball Burnishing: This technique involves using small, hard balls to create a smooth, high-luster finish on the mold surface. Ball burnishing enhances the mold’s durability and wear resistance while improving the appearance of the final product, making it ideal for high-quality applications.
Why Choose Us?
Confidentiality: We prioritize your privacy by requiring signed NDA agreements to ensure that all information exchanged remains confidential. Our staff undergoes comprehensive training on strict confidentiality protocols, ensuring that sensitive data is only shared when necessary.
Proactive Communication: With years of successful collaboration with our partners, we are committed to delivering high-quality results at competitive prices. Our dedicated team is proactive in addressing any issues that arise during the process, ensuring both quality and timely delivery.
Efficient Service: For urgent matters, we offer 24/7 support to provide prompt feedback. We strive to respond to your emails within 12 hours or sooner, thanks to our energetic team members who are equipped with smartphones. For enhanced communication, please feel free to add us on WhatsApp or WeChat.
Competitive Pricing: We are also pleased to assist with your other projects that require outsourcing services. Our aim is to help you minimize costs related to plant visits and transportation. Our team works diligently to secure the best pricing without compromising on quality, fostering trust and confidence in our partnership.
