Backlit Silkscreen Laser Etched Rubber Keyboard Solution

Overview:

The Backlit Silkscreen Laser Etched Rubber Keyboard is a specialized product designed to enhance user interaction with illuminated symbols and legends. This keyboard is crafted through advanced manufacturing techniques that combine silkscreen printing and laser etching to create durable, high-contrast markings on the rubber surface. In many cases, it is essential to incorporate specific symbols, legends, or fonts, and our company excels in providing tailored solutions to meet customer requirements. We offer comprehensive customization services, including surface treatment options and adjustments to size and dimensions, ensuring that the keyboard perfectly aligns with your design needs and functional specifications.

Details:

Production Process:

1. Design and Prototyping: The process begins with creating detailed designs and prototypes based on customer specifications. This includes selecting fonts, symbols, and overall layout.
2. Material Selection: High-quality rubber is chosen for its durability and flexibility. Additional materials for backlighting, such as LED components, are also sourced.
3. Mold Creation: A precision mold is crafted using advanced machining techniques to ensure accurate dimensions and functionality.
4. Molding Process: The selected rubber material is subjected to compression molding to form the keyboard structure, ensuring a consistent and durable finish.
5. Silkscreen Printing: The first layer of design, including symbols and legends, is applied using silkscreen printing techniques to ensure clarity and durability.
6. Laser Etching: Following printing, laser etching is used to engrave the printed designs, enhancing visibility and creating a tactile surface.
7. Backlighting Integration: LED lights are strategically installed beneath the keyboard surface to provide even backlighting for the etched symbols.
8. Final Assembly: The keyboard components are assembled, and any additional features, such as connectors and circuit boards, are integrated.
9. Quality Control: Each keyboard undergoes rigorous testing to ensure functionality, durability, and compliance with specifications before packaging.
10. Packaging and Delivery: The finished products are carefully packaged to prevent damage during transport and prepared for shipment to customers.

Quality Test Process:

The Quality Test Process for the Backlit Silkscreen Laser Etched Rubber Keyboard involves a series of rigorous assessments to ensure functionality and durability. Key tests include visual inspections to check for surface defects and clarity of symbols, as well as operational tests to evaluate backlighting performance and responsiveness of the keys. Equipment utilized in this process includes a Coordinate Measuring Machine (CMM) for precise dimensional verification, an Optical Comparator for detailed profile inspections, and specialized testing rigs to assess electrical connections and LED functionality. Each keyboard is thoroughly examined to guarantee it meets the highest quality standards before reaching the customer.

Factory Show:

Rockeypad operates from an expansive 4,500㎡ facility, backed by over 20 years of experience in OEM services. Our manufacturing plant is equipped with cutting-edge processing machinery, including Roders, Makino, Sodick, and YCM, enabling us to achieve micron-level precision in tooling production. By utilizing advanced technology such as ARBURG, Miltitech, and 2KM, we can produce ultra-precise components weighing as little as 0.02g and measuring down to 0.1mm in thickness. Additionally, our ISO-certified Class 8 medical dust-free workshop ensures a meticulously controlled environment for the production of medical device components, maintaining the highest standards of cleanliness and precision throughout the manufacturing process.